Opel Corsa B, Combo, Tigra

Since 1993-2000 of release

Repair and car operation



Opel Corsa B, Combo, Tigra
+ Cars Opel Corsa B, Tigra and Combo
+ Controls and operation receptions
+ Options and car routine maintenance
+ Engines
+ Systems of cooling of the engine, salon and air conditioning heating
+ Power supply systems, release and decrease in toxicity of the fulfilled gases
+ Systems of an electric equipment of the engine
+ Manual 5-step box of a gear change
+ Automatic 4-step transmission
+ Coupling and power shafts
- Brake system
   The general information
   System of antiblocking of brakes (ABS) - the general information and codes of malfunctions
   Prorolling of brake system
   Check of a condition and replacement of brake lines and hoses
   Replacement колодок disk brake mechanisms of forward wheels
   Removal and installation of brake boots
   Replacement of brake overlays of drum-type brakes
   Condition check, removal and installation of a brake disk
   Removal, check of a condition and installation of a brake drum
   Removal, regenerative repair and installation of supports of disk brake mechanisms of forward wheels
   Removal, service and installation of wheel cylinders of drum-type brake mechanisms of back wheels
   Check of serviceability of functioning and tightness of the vacuum amplifier of brakes
   Replacement and check of the vacuum pump of the servo-driver of the brake amplifier (diesel models)
   Adjustment of a drive of a lay brake
   Removal and installation of cables of a drive of a lay brake
   Replacement of the gauge-switch of stoplights
   The pressure valve-regulator in hydraulic contours of brake mechanisms of back wheels
+ Suspension bracket and steering
+ Body
+ Onboard electric equipment


Removal, regenerative repair and installation of supports of disk brake mechanisms of forward wheels

Remember that developed in the course of work of brake mechanisms the dust can contain extremely unhealthy the person asbestos. At all do not blow off a dust the compressed air and do not inhale it, - at service of mechanisms put on a protective mask or a respirator. At all do not use for rubbing of components of brake system by gasoline or solvents on an oil basis, - apply only firm cleaners or methyl spirit!

Supports of both brake mechanisms of one axis should vary simultaneously.

Removal

 PERFORMANCE ORDER

  1. Remove brake колодки (the Section Replacement колодок disk brake mechanisms of forward wheels see).
  2. Uncover the tank of a brake liquid.
  3. Fill the tank with a fresh brake liquid to the top edge. Close a cover and stick a ventilating aperture.
  4. Turn a steering wheel so that the brake support has been turned outside.
  5. Disconnect a pressure head hose from a support do not lose sealing rings of a hollow bolt.

Fastening of a pressure head hose of a support

Watch cleanliness around a brake hose and a support. The dirt should not get to brake system.

  1. Turn out bolts of fastening and disconnect assemblage of a support that of a rotary fist.

Bolts of fastening of a support to a rotary fist

Repair

The supports applied on models of diesel 1.7 l and 2.0 l, are not subject to regenerative repair and in case of infringement of serviceability of functioning are replaced in gathering.


 PERFORMANCE ORDER

  1. Transfer a support on a workbench and carefully clear it of a dirt and a rust with application of a special cleaner or methyl spirit.

At all do not apply to rubbing of brake mechanisms solvents on an oil basis!

  1. Take the piston from the cylinder of a support and remove пыльник. The piston should be taken out freely by a hand, - in case of need connect to its union a source of compressed air with low pressure of giving (most reasonably to take advantage of the foot pump) and lay between the piston and скобой a support wooden брусок.

On models with monolithic анкерной скобой the piston is made of plastic.

  1. Having hooked plastic аппликатором, take from the cylinder a piston cuff, - try not to damage a cylinder mirror.

Extraction of a sealing cuff of the piston from a landing flute in the support cylinder

  1. Выпрессуйте from the support case directing plugs.
  2. Carefully wash out all components a special cleaner and dry their compressed air, - do not forget to put on goggles.
  3. Replace the damaged and worn out details. Attentively study a condition of working surfaces of the piston and the cylinder, in case of revealing of defects replace corresponding components. Check up a condition of directing fingers and drillings under their landing, - fingers should be free from damages and easily enough move in the landing nests. In case of absence of confidence of definition of a condition of components make their replacement.
  4. If installation to the place of an old support is supposed, prepare all necessary repair details. Sealing cuffs and пыльники pistons are subject to replacement without fail.
  5. Before assemblage make sure of absoluteness of cleanliness and dryness of all components.
  6. Lower the piston and a new sealing cuff in a pure brake liquid, with it grease a cylinder mirror.
  7. With fingers fill a cuff in a cylinder flute, - application of any tools is fraught with damage of a working surface! Fix on the piston new пыльник, turn out its external edge upwards, then fill the piston in the cylinder. Cautiously drown the piston in the cylinder, in order to avoid warps making it vrashchatelno-progress, - the external edge пыльника should get to a reception flute on a support.
  8. Fill in the support case directing plugs.

Installation

 PERFORMANCE ORDER

  1. Establish a support on a rotary fist and tighten bolts of fastening with effort of 95 Nanometers.
  2. Establish brake колодки (the Section Replacement колодок disk brake mechanisms of forward wheels see).
  3. Tighten a hollow bolt of a brake hose with effort of 40 Nanometers.
  4. Check up possibility of moving of a support.
  5. Remove air from a hydraulic path of brake system (the Section Prorolling of brake system see).
  6. Establish forward wheels so, lower the car on the earth and tighten bolts of fastening of wheels with effort of 110 Nanometers.