Opel Corsa B, Combo, Tigra

Since 1993-2000 of release

Repair and car operation



Opel Corsa B, Combo, Tigra
+ Cars Opel Corsa B, Tigra and Combo
+ Controls and operation receptions
+ Options and car routine maintenance
- Engines
   The general information
   Check компрессионного pressure in cylinders and parametres of impellent oil
   Diagnostics of a condition of the engine with vacuum gauge application
   + Procedures of repair of petrol engines SOHC without their extraction from the car
   + Procedures of repair of petrol engines DOHC without their extraction from the car
   - Procedures of repair of diesel engines without their extraction from the car
      Removal and installation of a belt of drive ГРМ
      Removal and installation of a pulley of a cranked shaft
      Removal and installation of a cover of drive ГРМ
      Replacement of an epiploon of a camshaft
      Removal and camshaft installation
      Removal and installation of a head of cylinders
      Removal and pallet installation картера
      Removal, service and installation of the oil pump
      Removal, check of a condition and installation of a flywheel or приводного a disk
      Replacement of epiploons of a cranked shaft
      Check of a condition and replacement of support of a suspension bracket of the power unit
   + The general and engine major repairs
+ Systems of cooling of the engine, salon and air conditioning heating
+ Power supply systems, release and decrease in toxicity of the fulfilled gases
+ Systems of an electric equipment of the engine
+ Manual 5-step box of a gear change
+ Automatic 4-step transmission
+ Coupling and power shafts
+ Brake system
+ Suspension bracket and steering
+ Body
+ Onboard electric equipment



Removal and installation of a belt of drive ГРМ

Removal газораспределительного a belt should be made on the cold engine!

Do not turn the engine at removed газораспределительном a belt!

The new bolt of fastening of a cogwheel of a camshaft is required

Removal

 PERFORMANCE ORDER

  1. Disconnect a negative wire from the battery.
  2. Remove the air filter with submitting hose.
  3. On the engine of 1.7 l remove in the complete set of a support of the engine.
  4. Remove a belt of a drive of auxiliary units (see the Head of Adjustment and car routine maintenance).
  5. Turn out bolts of fastening and remove the top cover of a gear belt.
  6. Establish the piston of the first cylinder in position ВМТ (the Section of Procedure of repair of diesel engines without their extraction from the car see).
  7. If the removed belt is established further again, put on it a felt-tip pen a direction of rotation of the engine (clockwise).
  8. Ослабьте fastening of a tension roller (arrow) also disconnect its spring

Fastening of a tension roller

  1. Remove a gear belt from pulley ТНВД.
  2. Remove a pulley of a cranked shaft. For this purpose, keeping a cranked shaft for the central bolt of fastening накидным a key, turn out fastening bolts.

Bolts of fastening of a pulley of a cranked shaft

  1. Turn out bolts of fastening and remove the bottom cover of a gear belt.
  2. Remove a gear belt.

Removal and installation of support of the engine (the engine 1.7)

 PERFORMANCE ORDER

  1. Raise the engine by means of adaptation KM-263-V and a chain Instead of the specified adaptation it is possible to use a suitable pipe, having established it on wooden бруски on ledges of wings.

Use of the special adaptation for engine lifting

  1. Turn out fastening bolts демпфирующей engine support to the holder.

Fastening bolts демпфирующей engine support to the holder

  1. Turn out fastening bolts демпфирующей engine support to a longitudinal beam of a forward frame. After that clear a carving a wire brush of the hermetic rests.
  2. Turn out bolts of fastening of the holder of support of the engine from the engine block.
  3. Installation is made in an order, the return to an order of dismantle of components. Tighten fixture with demanded effort. Preliminary grease a carving with hermetic, for example, OPEL-15 10 177.

Installation

Before installation of a gear belt check up, whether on a pulley of a cranked shaft the label coincides with the index on the block of cylinders. Simultaneously fixing bolts in cogwheels of a camshaft and ТНВД should be rolled. For check it is possible to establish a pulley of a cranked shaft temporarily.


 PERFORMANCE ORDER

  1. Put on a gear belt according to the scheme of its lining.

The lining scheme приводного a belt

If the former belt is established, observe a direction of its movement.

  1. Tighten bolts of fastening of the bottom cover of a gear belt with effort of 10 Nanometers.
  2. Establish a pulley of a cranked shaft and tighten bolts of its fastening with effort of 20 Nanometers.
  3. Turn out lock bolts of position ВМТ.
  4. Hook on a spring of a tension roller, thereby having pulled a gear belt.

The cranked shaft thus should be in the position corresponding to position ВМТ of the piston of the first cylinder.

  1. Establish a tension roller and tighten its fixture with effort of 20 Nanometers. Thus tighten at first a bolt (), and then a nut ().

Fixture of a tension roller

  1. Turn a cranked shaft on two complete revolutions in a direction of rotation of the engine so that the piston of the first cylinder has stopped in position ВМТ.

Cranked shaft rotate smoothly to exclude перескакивание belt teeth. Temporarily insert bolts for fixing and check up position ВМТ.

  1. Check up the moment of injection of fuel (see the Head of the Power supply system, release and decrease in toxicity of the fulfilled gases).
  2. The further installation is made in an order, the return to an order of dismantle of components.